Organic fertilizer pellet device is a kind of equipment that uses poultry and also pig manure as the main raw materials, adds a specific amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and also various other compounds, and utilizes rice bran, yeast, soybean dish and sugar to ferment for a particular period of time as biological germs.
Under the action of sulfuric acid, the devices is combined and also fermented to produce biochemical fertilizer.
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1. Introduction of natural fertilizer pellet equipment
The products produced by the natural fertilizer devices are made of fresh chicken as well as pig manure, with no chemical components. However, chickens as well as pigs have bad digestion capacity, as well as can just take in 25% of the nutrients, while the other 75% of the nutrients in the feed are combined with the manure. Release, to make sure that the completely dry product includes nitrogen, phosphorus, potassium, raw material, amino acid, healthy protein and also other components.
( 1) Classification of fertilizer pellet making machine
Pre-fermentation component: organic fertilizer fermentation devices, high-humidity product pulverizer, trommel testing device.
Post-granulation part: mixing mixer, organic fertilizer granulator, disc granulator, damp tooth mixing organic fertilizer pellet equipment, natural fertilizer clothes dryer, rotary colder, drum testing equipment, rotating covering maker, Automatic considering packaging machine, intermediate belt conveyor web link.
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( 2) Setup of organic fertilizer devices:
High arrangement: natural fertilizer dehydrator, fermentation turner, semi-wet product pulverizer, horizontal mixer, organic fertilizer pellet machine, clothes dryer, cooler, drum testing machine, finishing equipment, product packaging devices, belt conveyor, and so on. Tool configuration: semi-wet product pulverizer, straight mixer, natural fertilizer pellet maker, dryer, cooler, trommel screening machine, product packaging devices, belt conveyor, and so on Low arrangement: semi-wet product pulverizer, horizontal mixer, fertilizer pellet mill/trommel screening device, product packaging tools.
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2. Process circulation of the organic fertilizer pellet machine plant
Resources option (animal manure, etc)-- > drying out as well as sterilization-- > components blending-- > granulation-- > cooling and also testing-- > metering as well as sealing-- > completed product storage.
The full set of natural fertilizer pellet equipment is mainly composed of fermentation system, drying out system, deodorization and also dust removal system, squashing system, batching system, blending system, granulation system as well as finished product packaging system.
( safe therapy of livestock and fowl manure) The fermentation system consists of: feeding and sharing It is composed of equipment, biological deodorizer, mixer, exclusive turning and polishing device, oxygen supply system as well as automatic control system.
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The construction scale of fertilizer factory is normally 30,000 to 250,000 heaps annually. It is necessary to adequately take into consideration regional resources, market ability, and market coverage span.
Normally, small brand-new fertilizer factory need to have an annual outcome of 10,000 heaps (1.5 tons/hour), 20,000 heaps (3 tons/hour), and also 30,000 lots (4.5 tons/hour); huge manufacturing facilities with an yearly result of 10-30 million lots.
The financial investment scale and also product style require to be developed according to the list below problems: characteristics of raw material resources, local soil problems, regional growing structure and also primary plant ranges, factory site problems, level of automation of production, and so on 3. Production procedure of organic fertilizer machine line
Rotary drum natural fertilizer pellet machine, in which vapor, aeriform ammonia or phosphoric acid or nitrogen solution, phosphorus ammonia slurry, heavy calcium slurry are presented right into the maker to complete the chain reaction as well as home heating substance fertilizer granulation procedure in the barrel, or the cold granulation process of compound fertilizer supplemented with a small amount of water.
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The product to be granulated is travelled through the rotating movement of the cyndrical tube, and also the rolling turning happens when the cylinder is vacant, and also it is aggregated into balls under a specific moisture as well as temperature to finish the round making process.
The manufacture and also manufacturing of organic fertilizers are better for organic fertilizer pellet equipments. Because the majority of the raw products are made up of fermented raw material. For that reason, no chemical reaction is called for in the manufacturing and also granulation process. There is no requirement for heavy steam to intervene. It is just necessary to atomize water.
The concept is via the rotation of the disc. The product glides down normally in the disc to form particles. It resembles a snowball. It slowly forms fragments. The raw materials of natural fertilizer are branched out. The metropolitan sludge. And residential waste. Cooking area waste. All are excellent raw materials for the manufacturing of natural plant foods.
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The new criterion for natural plant foods:
Organic matter (dry basis), % ≥ 25.0 25.0
Dampness, % ≤ 30.0 15.0
pH value 5.5 ~ 8.5 5.5 ~ 8.5.
The number of fecal coliforms, number/g( mL) ≤ 100 100.
Ascaris egg mortality, % ≥ 95 95 4.4.
As, Cd, Pb, Cr, Hg web content indexes in bio-organic fertilizer items ought to abide by the arrangements of NY/T 798.
If inorganic nutrients are added to the product, the complete vitamins and mineral content in the item must be clearly suggested, revealed as the overall amount of (N P2O5 K2O).
4. Information process of natural fertilizer palnt.
The manufacturing of natural fertilizer have to go through the procedure of fermentation, squashing, mixing, granulation by natural fertilizer pellet device, drying, cooling down, testing. Amongst them, the fermentation process and the crushing procedure are particularly important. It gives raw materials for top quality organic fertilizer.
Only the raw materials are great. The natural fertilizer created with premium quality natural fertilizer pellet device can pass the examination. It can endure the test of individuals. The bio-organic fertilizer task has a brief building period, high investment return, low threat and brief repayment period.
Typically, the investment of the organic fertilizer pellet device plant is recuperated in one year and the earnings is produced because year. Generally, the natural fertilizer pellet manufacturing process style includes:.
Effective substance pressure and also its breeding innovation;.
Advanced raw material preparation modern technology and also biological fermentation system;.
The best unique fertilizer formula technology (flexibly develop the very best mix of item solutions according to regional dirt and plant qualities);.
Reasonable secondary pollution (exhaust gas and unhappy gas) control modern technology;.
Design and also manufacture innovation of full collections of natural fertilizer pellet machine for fertilizer manufacturing.
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