As most of us understand, the grass pellet equipment is named for the smooth surface area of the feed created, the high firmness of the pellets, and the inner treating, which can boost the nutrient absorption of animals. According to various basic materials, pellets that can be eaten by animals are straight created via the pressing of the turf pellet equipment.
However, throughout a current return check out to an old client, our staff discovered some issues triggered by improper use the lawn pellet equipment. The following are a few problems as well as options that Richi Equipment has actually compiled for you.
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( 1) Are the produced pellets curved and split?
Reason: This circumstance is typically brought on by the pellets leaving the yard pellet maker. When the position of the cutter is adjusted farther from the surface area as well as the knife side is dull, the pellets are broken or torn by the cutter rather than being extruded from the die opening. Cut off, currently some pellets are bent to one side and also lots of fractures show up on the other side. Throughout the process of getting in the cooler for cooling or transportation, the pellets tend to damage from these splits, resulting in way too much pellet powder generated.
Improvement method:
a. Boost the compression ratio of the mold and mildew, consequently raising the thickness as well as firmness of the pellets.
b. Grind the raw materials finer to enhance the density of pellets and also protect against the feed from hanging.
c. Adjust the distance in between the cutter and the die surface or change the cutter with a sharper one.
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( 2) Is the surface area of the pellets irregular?
This situation is that the powder used for granulation has resources with huge pellets that have not been squashed or semi-crushed. Because of inadequate softening throughout the grass pellet maker conditioning process, the pellets are fairly difficult and also fairly large. After travelling through the mold of the turf pellet machine, when the pores are not well integrated with various other resources, the pellets show up unequal.
Enhancement method: effectively regulate the thickness of powdered feed, so that all raw materials can be totally softened during conditioning; for raw materials including more fiber, heavy steam bubbles are easily blended, so do not include too much to this formula. great deals of heavy steam.
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( 3) Is the shade of private pellets or pellets irregular?
This situation prevails in the manufacturing of aquafeed, generally manifested in that the shade of specific pellets extruded from the lawn pellet device is darker or lighter than that of other normal pellets, or the surface shade of a single pellet is irregular, hence influencing the appearance top quality of the entire batch of feed.
Improvement technique: generally to control the mixing uniformity of each part in the formula as well as the blending harmony of the included water; boost the tempering performance, regulate the solidifying temperature if essential, as well as use a lower tempering temperature to reduce the color modification; Control the return material. For solutions that are prone to " irregular color", try not to utilize the return material to straight powder. The return product should be mixed with the raw materials and afterwards wrecked once more. The mold with ensured quality is made use of to control the size of the die hole. Complete, sand the die hole if required before use.
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2. Functioning principle of RICHI grass pellet maker
Ring die yard pellet device is just one of the major tools of RICHI grass pellet feed production line, the feed from powder state to pellet formation should be finished via 4 locations:
( 1) The material is transferred to the modulator with the speed-regulating feeding auger. In order to get good granulation benefits (increase result and top quality), after adding warm heavy steam for conditioning, the product is brought close to the ring die cover as well as the internal wall surface of the die (feeding location) by gravity and also centrifugal force produced by the turning of the ring die.
( 2) Under the activity of the reducing knife, the wedge-shaped room (compression zone) created by each pushing roller and the ring die is fed uniformly and constantly.
( 3) Considering that the space between the functioning surface of the outer wall surface of the stress roller and the working surface area of the inner diameter of the ring die is just 0.1-0 .3 mm, as well as the space is generally horizontal, a particular extrusion pressure (extrusion location) is developed.
( 4) Due to the feeding, under the solid extrusion in between the die and also the roller, the material is compressed, squeezed into the die opening, as well as developed in the die hole ( developing area).
The product continuously goes into journalism area, is extruded and also constantly squeezed out from the die hole, and also is cut into various preferred pellet sizes from the range in between the flexible knife side and also the external wall of the ring die.
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3. What is the factor for the various sizes of feed pellets?
Feed equipment as well as tools is a type of machinery for handling feed. It is extensively welcomed by people for its special benefits. Nevertheless, in use, various sizes are prone to occur. At this time, we need to solve it fairly. Before addressing, we need to recognize the difference. The factor for the size is to bring ease to our use, so what are the reasons for the different sizes of the feed pellet maker?
( 1) Feeder blade. Gear: The development of feed pellets generally depends upon the rolling of the pellet machine equipment as well as the cutting of the moving blade. Once the gears or blades may reduce the feed pellets with unequal thickness and length.
( 2) Electric motor: The electric motor geared up with the feed pellet device is a electric motor suitable for its rated power. Once it is harmed throughout operation or the operating power is unsteady, it can not be pelletized or pelletized unevenly.
( 3) Procedure: Because of the uneven operation of the driver, the pellet feed handling machinery will likewise create uneven pellets. For instance, pellet powder has a great deal of water, so that feed pellets do not develop, and also cool cracks may be developed. If this happens, operators ought to steadly examine, discover the reasons, and offset it in time, so as not to affect the outcome value of pellets and also trigger corresponding economic loss.
When feeding the turf pellet machine, we must focus on various feeding sizes, because different feeding dimensions are not only easy to cause equipment blockage, however additionally simple to create devices damage, thus affecting our normal job, which needs us to utilize, reinforce upkeep, to extend the effectiveness of yard pellet equipment usage.
For details please contact: Richi Machinery
WhatsApp：86 138 3838 9622
Email：enquiry@pellet-richi.com
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